Use For Silk-Like Cotton Fiber

Non-Woven Fibers Series: Needle-Punched Polyester Staple Fiber from a Vertically Integrated China Manufacturer

Jiaxing Fuda Chemical Fibre Factory is a China-based manufacturer and supplier of the Non-Woven Fibers Series, producing recycled polyester staple fibers engineered for needle-punched nonwovens. Since 1995, we have operated from a production base in the Yangtze River Delta, with an additional PET bottle flake recycling plant in Huaibei, Anhui, giving us direct control over raw material quality and supply stability.

Our non-woven fiber range covers 2.5D to 6D in cut lengths from 51mm to 76mm, available in raw white, white, super white, and black. These fibers are designed to meet the mechanical demands of needle punching, where fiber entanglement and web strength determine final fabric performance.

Application Fit: From Geotextiles to Filter Media

Needle-punched nonwovens rely on the barbed needles to mechanically interlock fibers, creating a dense, durable fabric. Our fibers are formulated to deliver high strength and elongation at break, good entanglement ability, and water absorption—properties that translate into nonwovens with excellent dimensional stability and resistance to fraying.

Typical end uses include:

• Geotextiles – for soil separation, drainage, and reinforcement.
• Filter media – for liquid and air filtration where consistent pore structure is required.
• Artificial leather base cloth – providing a stable substrate for coating.
• Handicrafts and creative materials – where color consistency and surface finish matter.

For applications that require a softer hand or higher loft, our Hollow Fibers Series offers siliconized and non-siliconized conjugated options. For thermal bonding needs, the Bi-Component Fiber Series provides PE/PET and PE/PP fibers with tailored hydrophilic or hydrophobic finishes.

Product Range and Specifications

Range: 2.5D/3D/4D/6D/12D/15D
Color: raw white/white/super white/blackA/black B

Our non-woven fibers are available in the following standard configurations:

All fibers are produced from recycled PET, supporting sustainability goals without compromising on performance. Our raw white grades are suitable for dyeing or pigmenting to meet specific design requirements.

Engineering Value and Customization

We understand that each nonwoven line has its own carding, cross-lapping, and needling parameters. Our technical team works with you to match fiber crimp, finish, and denier to your process, ensuring consistent web formation and fabric properties.

We offer customization in:

• Denier and cut length – within our production capabilities, we can adjust to suit your needling density and fabric weight.
• Color matching – from raw white to super white or black, and custom shades on request.
• Finish treatments – hydrophilic or hydrophobic finishes can be applied for specific filtration or hygiene applications.

Our R&D team collaborates with downstream enterprises on new product development, ensuring that the fiber evolves with your product roadmap.

Quality Assurance and Compliance

We operate a mature quality management system with professional laboratories and advanced testing equipment. Each batch is tested for key parameters such as denier, length, strength, elongation, and crimp stability before release.

Our facilities hold GRS (Global Recycled Standard) and OEKO-TEX certifications, confirming the recycled content and safety of our fibers. This documentation supports your own sustainability claims and regulatory compliance.

Production Capacity and Supply Stability

With 10 internationally advanced production lines, our annual capacity exceeds 180,000 tons across all fiber series. For non-woven fibers specifically, we allocate dedicated lines to ensure stable supply for high-volume orders.

Our location in Jiaxing, about 100 km from Shanghai Port, facilitates efficient sea freight to major markets. We coordinate production, packaging, and logistics to meet your delivery schedule, as demonstrated by our recent successful shipments.

Information We Use to Configure Your Solution

To prepare a precise quotation and product recommendation, please provide the following:

• Target fabric weight and end-use application (e.g., geotextile, filter, automotive).
• Required denier, cut length, and color (raw white, white, super white, black).
• Your needling process parameters (if known), such as punch density and depth.
• Desired tensile strength and elongation values for the final nonwoven.
• Annual volume and delivery frequency.

With this information, we can match you to the most suitable grade from our Non-Woven Fibers Series or recommend a custom development.

FAQs

Are your non-woven fibers made from recycled materials?

Yes, our non-woven polyester staple fibers are produced from recycled PET, sourced from our own recycling plant in Huaibei. We hold GRS certification to verify recycled content. （Note: Black fiber contains virgin masterbatch.）

Can you supply fibers for needle-punched geotextiles with high tensile strength?

Our fibers are engineered for high strength and elongation, making them suitable for geotextiles. We can adjust crimp and finish to optimize entanglement for your specific strength requirements.

What is the minimum order quantity for custom colors?

For custom colors, we typically require a minimum order of one container (about 24 tons). Standard colors like white and black can be ordered in smaller quantities.

How do you ensure consistent quality across batches?

We test every batch in our laboratory for denier, length, strength, and elongation. Our quality management system follows international standards, and we provide test reports with each shipment.

Do you offer technical support during trial runs?

Yes, our technical team is available to assist with process optimization during your trial runs. We can provide recommendations on carding and needling settings based on our fiber characteristics.